Corten steel resistant to atmospheric corrosion

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Corten steel (often referred to as Cor-Ten) is a weather resistant steel which could more accurately be referred to as “atmospheric corrosion resistant steel”.

It is a steel alloyed with copper and chromium – this alloy has a higher level of resistance to atmospheric weathering compared to other unalloyed steels. Its chemical composition promotes the early formation of an adherent protective layer of rust when exposed to the elements.

Corten steel applications

Aesthetically pleasing to the eye, this finish has become popular with many high profile architects and has been specified and used in a variety of applications including building fascia, architectural sculpture, and bridges. Examples of Corten structures include …

  • The Angel of the North (United Kingdom)
  • Matsunoyama Museum of Natural Sciences (Japan)
  • The Contemporary Art Center (Australia)

The protective layer constantly grows and regenerates over time, reacting to pollutants in the atmosphere. Consideration should be given to the thicknesses used, especially when the material is used for structural purposes rather than just cosmetic.

The advantages of such a steel are immediately obvious: a self-protecting steel is economical, durable and easily recyclable. Masteel is a reseller of Corten-B and Corten-A.

Corten levels and equivalents

The grades and equivalents of Corten steel are provided in the following table.

Corten EN 10025-5: 2004
Corten A S355 J0WP
Corten B S355 J0W and S355 J2W

Mechanical properties and thickness ranges for Corten

The mechanical properties and thickness ranges of Corten steel are provided in the following table.

Thickness (mm)
Band products
Plate products Elasticity limit
minimum
Tensile strength
minimum
Elongation
minimum
Corten A 2 – 12 6 – 12 345 485 20
Corten B 2 – 13 6 – 40 345 485 19

Chemical composition of Corten steel

The chemical composition of Corten steel is shown in the following table.

Content,% (pocket analysis)
VS
(max)
Yes Mn P S
(max)
Al V Cu Cr Or
(max)
Corten A 0.12 0.25-0.75 0.20–0.50 0.07-0.15 0.030 0.015–0.06 0.25–0.55 0.50-1.25 0.65
Corten B 0.19 0.30-0.65 0.80-1.25 0.035 max. 0.030 0.020–0.06 0.02–0.10 0.25-0.40 0.40-0.65 0.40

Example of corrosion tolerances for untreated Corten B

Examples of corrosion tolerances for untreated Corten B steel are provided in the following table.

Type of atmosphere Corrosion allowance to be added for one side of the
nominal thickness for each 10-year service life
First 10-year period mm Each period of the following year mm
Rural 0.10 0.05
Urban* 0.20 0.05
Industrial** 0.20 0.10
* The main impurity in the air is sulfur dioxide
** In addition to sulfur dioxide, air also contains chlorine. Also for locations in the immediate vicinity of salt water

Formability of Corten steel

The formability of Corten steel is shown in the following table.

Thickness (mm)
(2) –3 (3) –4 (4) -5 (5) -6 (6) –7 (7) –8 (8) –10 (10) –12 (12) –14 (14) –16 (16) –18 (18) –20
Smallest permissible internal bending radius mm
Corten A 6 8 ten 12 21 24 30 36 42
Corten B 6 8 ten 12 21 24 30 36 42 48 54 60
Values ​​apply to all forming directions

Heat treatment of corten steel

The methods of heat treatment of Corten steel are provided in the following table

Heat treatment Temperature ° C Processing time
Cooling mode
Stressful 500–600
(target 580)
2 minutes / millimeter of thickness, minimum 30 minutes
Slow cooling in the oven
Normalize 860-940
(target 910)
1 minute / millimeter of thickness, minimum 15 minutes
Free cooling in air atmosphere outside the oven

This information has been obtained, reviewed and adapted from documents provided by Masteel UK Ltd.

For more information on this source, please visit Masteel UK Ltd.

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